Analysis of Factors Affecting SMT Patch Quality
How to effectively improve the quality of SMT patches and reduce the qualified rate of our products in electronic product processing, QC product quality testing is an important component. The common quality problems in SMT patch include missing parts, side parts, overturned parts, misaligned parts, and damaged parts.
1, leading to the main factors of patch leakage
1.1, component feeder (feeder) feeding is not in place.
1.2, component suction nozzle gas block, suction nozzle damage, nozzle height is not correct.
1.3. The vacuum circuit of the equipment is faulty and it is blocked.
1.4, poor purchase of circuit board, resulting in deformation.
1.5. There is no solder paste or solder paste on the pad of the circuit board.
1.6, component quality problems, the thickness of the same species is inconsistent.
1.7. There are errors in the calling program of the mounter, or the selection of the thickness parameters of the components when programming is incorrect.
1.8, human factors accidentally touched.
2. Main factors that cause SMC resistors to turn over and side parts
2.1, component feeder (feeder) feeding abnormal.
2.2. The nozzle height of the mounting head is incorrect.
2.3. The height of the picking head is wrong.
2.4, the size of the filling hole of the component braiding is too large, the element is flipped due to vibration.
2.5 When the bulk material is placed in the tape, the direction is reversed.
3, the main factors leading to component placement bias
3.1. When the mounter is programmed, the X-Y axis coordinates of the components are incorrect.
3.2, patch nozzle reason, so that suction material instability.
4, the main factors causing damage to components when patching
4.1. Positioning the ejector pin is too high, the position of the circuit board is too high, and the components are squeezed when mounted.
4.2. When the SMT machine is programmed, the Z-axis coordinates of the components are incorrect.
4.3. The nozzle spring of the mounting head is stuck.
PCB Prototype, pcb layout, pcb circuit, circuit board pcb, Rigid PCB
XD is a professional OEM Manufacturer, specializing in electronics manufacturing service including electronic design and engineering, PCB fabrication, SMT and PCB assembly, components sourcing, prototyping, box build, turnkey solution and other value-added services for industries including energy, metering/measurements, medical care, consumer electronics, game devices, telecom, security, signs/display and security industries.